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Refractory Material Comparison: Different Brand Names Explained

In practical furnace operation, refractory materials are not selected by name, but by material system, working temperature, corrosion environment, and mechanical load.

Below, refractory products are grouped by material category, with international brand names listed inside each category, showing how different names often refer to the same type of refractory material.

High Alumina & Alumina-Based Refractories

Different refractory product names and brand series such as
Vesuvius CastX, RHI CastCrete, Calderys HYCOR, HarbisonWalker Ultra-Low Iron Castables, Resco Rescocast, Plibrico Plicast, etc.,
all belong to the alumina-based refractory system.

Same Material Reality

These products are primarily differentiated by:

  • Alumina (Al₂O₃) content
  • Impurity level (Fe₂O₃, alkalis)
  • Particle size distribution
  • Binder system (cement, low-cement, ultra-low cement)
Typical Grade Range Common Alumina Content
Medium Duty 45–60% Al₂O₃
High Duty 60–75% Al₂O₃
Super Duty 75–90% Al₂O₃

Kerui Refractory supplies equivalent alumina-based castables and bricks with customized chemistry and particle grading according to furnace conditions.

AZS (Alumina-Zirconia-Silica) Refractories

Product names such as
SEPR AZS-33 / 36 / 41, Corhart AZS, Corhart ZAC, etc.,
refer to fused cast AZS refractories used mainly in glass furnace linings.

Same Material Reality

AZS refractories are classified by zirconia (ZrO₂) content, not by brand.

AZS Grade Typical ZrO₂ Content Typical Application Zone
AZS-33 ~33% Superstructure
AZS-36 ~36% Sidewalls
AZS-41 75–90% Al₂O₃ Throat, hot spots

Performance differences depend on:

  • Glassy phase distribution
  • Casting process
  • Crystal size and orientation

Kerui Refractory provides customized fused-cast AZS blocks based on furnace position and corrosion severity.

Magnesia & Spinel-Based Refractories

Names such as
RHI MagChrome, MagCorund, Doloma series, SpinelCast, etc.,
all represent MgO-based or MgO–Al₂O₃ spinel refractories.

Same Material Reality

These materials are selected based on:

  • MgO purity (85–98%)
  • Spinel formation method
  • Slag resistance requirements
Material Type Typical Composition
Magnesia MgO 85–98%
Spinel Al₂O₃ + MgO

Widely used in steel ladles, converters, and non-ferrous furnaces, these products are often customized for slag chemistry and thermal shock resistance.

Monolithic Refractories: Castables, Plastics, Ramming Mixes

Product names including
Morgan Plastimat, Vesuvius Plastic series, Resco Plastic, Dry Ramming Mix, etc.,
describe installation form, not material uniqueness.

Same Material Reality

All monolithic refractories are defined by:

  • Installation method
  • Binder type
  • Application environment
Type Installation Method
Castable Pouring / vibration
Plastic Hand or pneumatic ramming
Ramming mix Dry or semi-dry ramming

Kerui Refractory adjusts flowability, setting time, and strength development according to on-site installation conditions.

Insulating & Lightweight Refractories

Names such as
Morgan IFB, Calderys insulating castables, lightweight refractory bricks, etc.,
belong to the thermal insulation refractory system.

Same Material Reality

Key selection factors include:

  • Bulk density
  • Thermal conductivity
  • Maximum service temperature
Density Range Typical Use
0.6–1.0 g/cm³ Backup lining
1.0–1.3 g/cm³ Hot-face insulation

 

Ceramic Fiber Products (High-Temperature Insulation Systems)

International product names and brand series such as
Morgan Superwool / Kaowool, Unifrax Fiberfrax, RHI Ceratherm, Calderys Cerablanket, IBIDEN ceramic fiber, etc.,
all belong to the ceramic fiber insulation system, widely used for heat insulation, heat sealing, and thermal shock buffering.

Same Material Reality

Despite different branding, ceramic fiber products are classified mainly by:

Fiber chemistry (Alumina–Silica / AES / Polycrystalline)

Maximum service temperature

Form of supply

Product Form Typical Service Temperature
Ceramic fiber blanket 1,260–1,430°C
Ceramic fiber board 1,260–1,400°C
Ceramic fiber module 1,260–1,430°C
Polycrystalline fiber up to 1,600°C

 

From a material perspective, fiber diameter, shot content, and fiber length distribution play a much larger role in performance than the product name itself.

Kerui Refractory supplies customized ceramic fiber solutions, including blankets, boards, modules, papers, and vacuum-formed shapes, optimized for:

  • Furnace temperature profile
  • Installation structure
  • Heat loss control targets

Kiln Furniture (Structural Refractories for Firing and Heat Treatment)

International kiln furniture brands and product lines such as
Saint-Gobain Advancer, Kyocera silicon carbide setters, Morgan SuperSiC, RHI SiC kiln furniture, Nishimura cordierite-mullite systems, etc.,refer to load-bearing refractory components used inside kilns, not furnace linings.

Same Material Reality

Kiln furniture is classified mainly by material system and mechanical performance, including:

  • Silicon carbide (SiC)
  • Cordierite-mullite composites

Material Type Typical Characteristics
Reaction-bonded SiC High strength, excellent thermal shock resistance
Sintered SiC High purity, superior oxidation resistance
Mullite Good creep resistance at high temperature
Cordierite-mullite Low thermal expansion, lightweight

Regardless of brand, kiln furniture performance depends on:

  • Load per unit area
  • Firing temperature
  • Heating and cooling rates
  • Kiln atmosphere (oxidizing / reducing)

Kerui Refractory designs and manufactures custom kiln furniture, including beams, plates, setters, saggers, posts, and special shapes, based on kiln type and firing curve, not catalog numbers.

Customization Is the Core of All Refractory Materials

Regardless of brand or refractory material name, all products are application-driven and customizable.

To recommend or match any international refractory product, the following information is required:

Necessary Information

  • Maximum operating temperature
  • Contact medium (glass, slag, metal, gas)
  • Thermal cycling conditions
  • Mechanical or abrasion load

Optional but Highly Valuable

  • Chemical composition of processed material
  • Furnace position and lining structure
  • Target service life
  • Previous lining failure description

Based on this information, Kerui Refractory can provide equivalent or optimized refractory solutions, even when the original product specifications are unclear.

Practical Understanding for Buyers

Different product names may look complex, but the material systems behind them are limited and well-defined.
By focusing on working conditions instead of brand labels, customers gain better control over performance, cost, and service life.
Keuri can customize various refractory materials according to different kiln conditions.

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      Contact Us

      Please feel free to give your inquiry in the form below. We will reply you right now! Email: market@krref.com

      * Name:

      * Email:

      Phone/Whatsapp (including area code):

      * Message: Please leave the following information for quicker reply: product name, specifications, dimension/ drawing, quantity, usage, etc.