Carbon Brick

Carbon bricks are high-performance refractory materials made from anthracite, coke, and graphite, designed for molten metal, slag, and high-temperature environments. They are widely used in blast furnace hearths, electric furnaces, and chemical equipment, offering low permeability and high thermal conductivity for extended service life.

  • 85–95%

    Fixed Carbon (≥)

  • 1.60–1.85

    Bulk Density (g/cm³)

  • 35–60

    Compressive Strength (MPa)

  • 15–35

    Thermal Conductivity (W/m·K)

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What is Carbon Brick?

Carbon brick is a carbon-based refractory material made from anthracite, coke, or graphite with specialized binders. It is widely used in blast furnace hearths, electric furnaces, and chemical equipment due to its ability to withstand high temperatures and aggressive environments.
Compared with traditional refractory bricks, carbon bricks feature low wettability to molten metal, high thermal conductivity, and strong resistance to thermal shock, helping to reduce metal penetration and extend service life.
Depending on the application, carbon bricks can be used for both metallurgical processes (molten iron and slag contact) and corrosion-resistant linings in chemical industries, making them a versatile solution for demanding conditions.

PropertyOrdinary CarbonSemi-GraphiteGraphiteMicroporousImpregnated
Bulk Density (g/cm³)1.55–1.651.60–1.701.65–1.801.60–1.751.65–1.75
Apparent Porosity (%)15–2010–188–15≤10 (as low as ≤5)5–12
Cold Crushing Strength (MPa)30–5040–6050–8035–6050–80
Carbon Content (%)80–8888–9393–9990–9885–95
Ash Content (%)5–103–81–5≤5≤5
Thermal Conductivity (W/m·K)3–85–1210–256–155–10
PermeabilityHighMediumLowExtremely LowVery Low

Carbon Brick Systems by Application

Carbon bricks can be broadly divided into two major application systems based on working conditions. Each system has different performance priorities, material structures, and typical applications.

Metallurgical Carbon Brick System

Designed for extreme high-temperature environments with molten metal and slag, this system focuses on thermal performance, erosion resistance, and structural stability.

Recommended Types:
  • Microporous Carbon Brick
  • Semi-Graphite Carbon Brick
  • Graphite Carbon Brick
  • Ordinary Carbon Brick
Application Scope:
  • Blast furnace hearth & bottom
  • Electric arc furnace (EAF)
  • Ferroalloy furnace
  • Non-ferrous metal smelting furnaces
Selection Logic:
  • Ordinary Carbon Brick → Cost-effective for secondary or low-load areas
  • Microporous Carbon Brick → Ultra-low permeability, prevents molten iron/slag penetration
  • Semi-Graphite Carbon Brick → Balanced thermal conductivity and structural stability
  • Graphite Carbon Brick → High thermal conductivity for rapid heat dissipation
Standard Expression:
  • Main working layer: Microporous Carbon Brick
  • Transition/backup layer: Semi-Graphite Carbon Brick
  • High heat transfer zones: Graphite Carbon Brick
  • Secondary areas: Ordinary Carbon Brick

☑ Ideal for chemical industries where corrosion resistance is more critical than high temperature strength.

Corrosion Resistant Carbon Brick System

Engineered for chemical corrosion environments, this system emphasizes chemical stability, impermeability, and long-term durability in acidic or alkaline conditions.

Recommended Types:
  • Impregnated Carbon Brick
  • Microporous Carbon Bric
  • Semi-Graphite Carbon Brick
  • Ordinary Carbon Brick
Key Requirements:
  • Acid pickling tanks
  • Chemical storage tanks
  • Petrochemical reactors
  • Acid-resistant floors and linings
Selection Logic:
  • Impregnated Carbon Brick → Sealed pores, excellent resistance to acids and chemical corrosion
  • Microporous Carbon Brick → Low permeability for aggressive media penetration resistance
  • Semi-Graphite Carbon Brick → Improved stability in moderate corrosion environments
  • Ordinary Carbon Brick → Suitable for mild corrosion or cost-sensitive areas
Standard Expression:
  • Primary lining: Impregnated Carbon Brick
  • High corrosion resistance zones: Microporous Carbon Brick
  • Reinforced/transition areas: Semi-Graphite Carbon Brick
  • Secondary areas: Ordinary Carbon Brick

☑ Ideal for chemical industries where corrosion resistance is more critical than high temperature strength.

Key Differences Between Two Systems

Aspect Metallurgical Carbon Brick Corrosion Resistant Carbon Brick
Main Environment Molten metal & slag Acid / alkali chemicals
Core Function Anti-penetration & heat transfer Anti-corrosion & impermeability
Thermal Conductivity High Medium
Chemical Resistance Medium Very High
Typical Industry Steel / metallurgy Chemical / petrochemical
Installation Dry laying / ramming With carbon paste or resin

 

Installation & Supporting Materials

Proper installation and matching materials are essential to ensure the performance and service life of carbon bricks, especially in blast furnace and chemical corrosion environments.

Installation Methods:

  • Dry laying with tight joints: Commonly used in blast furnace hearths to minimize molten iron penetration.
  • Ramming & sealing structure: Applied in critical zones to enhance overall density and integrity.
  • Bonded installation (with mortar): Used in chemical applications where liquid tightness is required.

Recommended Supporting Materials:

  • Carbon Paste / Ramming Mass: Improves sealing performance and prevents metal or liquid penetration.
  • Resin Mortar (for corrosion system): Provides excellent chemical resistance and bonding strength in acid environments.
  • Cooling System Coordination: Especially for metallurgical applications, proper cooling design is essential to prevent overheating and oxidation.

One-Stop Supply Solution:

Kerui Refractory provides not only carbon bricks, but also complete supporting materials and system solutions, including:

  • Matching carbon paste / mortar
  • Customized brick shapes and sizes
  • Technical guidance for installation

☑ Helping you achieve faster installation, better sealing performance, and longer service life with a single-source supply.

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      Contact Us

      Please feel free to give your inquiry in the form below. We will reply you right now! Email: market@krref.com

      * Name:

      * Email:

      Phone/Whatsapp (including area code):

      * Message: Please leave the following information for quicker reply: product name, specifications, dimension/ drawing, quantity, usage, etc.